EPC & Customized Crushing and Screening Plant Design

Next-Generation Plant Engineering with Geometallurgy & Bottleneck Analysis

In today’s mining and aggregate industry, plant investments are no longer based on standard designs. Instead, they require a fully customized engineering approach tailored to ore characteristics and operational conditions.

Minevate delivers modern EPC solutions by designing engineered-to-order crushing and screening plants, ensuring maximum efficiency and minimum operating cost.

Why Standard Plants Are No Longer Enough

Conventional crushing and screening plants:

• Cannot adapt to different ore types
• Create bottleneck issues in production flow
• Have non-optimized energy consumption
• Are not designed for real operational conditions

👉 Result: Low efficiency, high OPEX, and frequent downtime

 Minevate EPC Approach: Engineering-Driven Design

Minevate develops each project through a structured engineering methodology:

 1. Geometallurgy Analysis

Ore is analyzed based on its physical and mineralogical properties:

• Crushing behavior
• Abrasiveness level
• Bond Work Index
• Mineral liberation characteristics

👉 Goal: Design a process tailored to ore behavior

 2. Bottleneck Analysis

Critical constraints in the plant flow are identified:

• Crusher capacity imbalance
• Screen inefficiencies and clogging
• Material transfer losses
• Feed inconsistencies

👉 Goal: Ensure a stable and continuous production flow

 3. Engineered-to-Order Plant Design

Each plant is designed from scratch based on project requirements:

• Capacity-specific equipment selection
• Optimized flowsheet design
• Energy consumption reduction
• Easy maintenance and operational efficiency

👉 Not standard design — fully project-specific engineering solution

 EPC Scope of Services

Minevate provides turnkey solutions including:

• Process design (flowsheet engineering)
• Crushing & screening circuit design
• Equipment selection and layout engineering
• Installation and commissioning
• Performance optimization

 Operational Advantages

With Minevate EPC approach, clients achieve:

• ⚡ Lower energy consumption
• 📉 Reduced maintenance costs
• 📈 Higher plant efficiency
• 🔄 Stable production flow
• 🧩 Elimination of bottlenecks

 Smart Plant Engineering for Modern Mining

In today’s mining industry, success is no longer defined only by equipment capacity, but by well-designed process engineering and optimization.

Minevate does not only build plants — it:

👉 optimizes, engineers, and enhances long-term operational performance