Turnkey Crushing, Screening & Washing Plants

Minevate designs and delivers high-capacity turnkey crushing, screening and washing plants for quarry, mining and aggregate production projects worldwide.

Under a complete EPC model, we manage process engineering, equipment manufacturing, installation and commissioning within a single contract responsibility framework.

Technical Design Parameters

• Capacity range: 100 – 1000 TPH

• Primary, secondary and tertiary crushing stages

• Wet and dry processing configurations

• Integrated 0–5 mm sand production

• PLC-based automation system

• Energy-efficient drive systems

Crushing Section

• Jaw crusher (primary)

• Cone crusher (secondary/tertiary)

• Impact crusher (HSI)

• Vertical Shaft Impact (VSI) crusher

• Tertiary & hammer crusher options

Optimized chamber design ensures high reduction ratio and superior cubical aggregate output.

Screening & Classification

• 2, 3 or 4-deck vibrating screens

• High screening efficiency

• Closed-circuit system integration

• Precise final product control

Washing & Sand Processing

• Screw sand washer

• Wheel sand washing unit

• Dewatering screen

• Hydrocyclone system

• Water recycling and sludge recovery system

Ensuring clean, high-quality aggregate production with minimal material loss.

Steel Structure & Conveying Systems

• Heavy-duty steel platforms

• Modular structural design

• Belt conveyor systems

• Galvanized or painted steel options

Engineering & EPC Scope

• Process flow sheet development

• 3D plant layout design

• Structural & mechanical calculations

• Electrical & MCC engineering

• Installation & commissioning

• Performance testing & operator training

Minevate delivers full turnkey responsibility under a single contract structure.

Applications

• Quarry operations

• Aggregate production plants

• Railway ballast production

• Concrete & asphalt aggregate supply

• Industrial mineral processing